- FläktGroup
- FläktGroup Insights: Driving Innovation
- From Pioneers to Leaders: 60 Years of IT Cooling Expertise
From Pioneers to Leaders: 60 Years of IT Cooling Expertise
- Theme
- Manufacturing innovation
- Reading time
- 6:00
- Published
- By
- Nicola Drewe
Sixty years ago, we set out on a mission to revolutionise IT cooling—and today, we celebrate six decades of innovation, expertise, and commitment to keeping the world's data running smoothly. From these beginnings to becoming a trusted name in the data centre industry, our journey reflects the evolution of technology itself, and we're just getting started.
Data Centres are critical for our society.
We understand that data centres are vital to ensure the smooth operation of modern society, housing critical systems like servers and telecommunications equipment. To function reliably, they require precise cooling solutions to prevent overheating, data loss, or costly downtime. This ensures critical data and information pertaining to health, security and safety for example remains accessible.
Whether you’re cooling a single server or an entire room, maintaining the right temperature is essential.
To celebrate this amazing milestone I spoke to Mike Hayes, Applications Specialist at FläktGroup, about how the industry has changed in this time.
I must add, he is not old enough to recall the full sixty years! But with 47 years of designing computer air conditioning systems, he has a wealth of experience to share.
“Although I was not actually personally involved with cooling Charles Babbage’s “Difference Engine”, it sometimes feels like it!
Back in the day, we would work closely with “Site Preparation Specialists” from manufacturers such as Sperry Univac, Honeywell Bull or Burroughs Machines, as well as, the perhaps better known, IBM, ICL and DEC.
Before the days of BIM (Building information Modelling) and CFD (Computational Fluid Dynamics) the optimum layout for the 3081, PDP-11, Level 64 or VAX 11-780 processor and associated peripherals would likely be determined using the old school BMS (Beer Mat Sketch) approach! Although everybody would use these hardware references liberally, it took me years to find anybody that actually knew what PDP or VAX actually stood for!”
Met Office Bracknell - Cray Supercomputer
Watch the full interview with Mike Hayes
Just as language is always evolving to keep up with changes in society, so too does data centre cooling technology. From the start FläktGroup have evolved to keep pace with the data centre industry.
“Even 60 years ago people were interested in running costs of these systems, not just the capital costs. Even though electricity was only something like 3 pence per kWh, 1/10 of what it costs these days, people were still interested in saving it. And, in fact, the government had a “save it” campaign, probably more to do with rationing out the power than the cost of the power. But that bought energy efficient equipment and raised interest in in how much energy systems we're using. We developed free cooling, we developed twin speed compressors, F1 fan motors at one point.”
Of course, we cannot only look at how FlaktGroup have defined the industry but how customer demands, and worldwide expectations have changed over the years, and how we must stay ahead of this. For Mike, it is about reflection, using your knowledge, and behaving with integrity to deliver the best solutions to customers,
“…put aside all the inevitable sales and marketing speak to consider what cooling infrastructure you would actually install in your very own data centre, if you had one. This idea has served to keep my feet on the ground over the years. For the record, personally it would now always be a direct expansion (DX) system with inverter compressors and electronically commutated (EC) fans, both indoors and outdoors. A secondary “Free Cooling” circuit could at times get me down to the magical 1.05 power usage effectiveness (PUE) but whilst still retaining the reliability, flexibility and serviceability that I think can only be provided by multiple, autonomous systems.”
Denco advertisement, 1970.
As such, engineering excellence and problem solving has served as the backbone to everything we have done and is the secret to 60 years of success. Solutions are designed by engineers to be reliable, flexible, scalable as required, energy efficient and serviceable.
To back up this claim, in 2024 FläktGroup won the ‘DCS Cooling Innovation of the Year Award’ with our Hydro-DENCO. Awarded to us by the DCS Awards, celebrating excellence in the Data Centre Industry and solidifying our place as a key player in the IT cooling industry.
This was Mike’s concept, and it was always essential in his mind to create a system that was energy efficient, achieved peak performance and was unique in design and function.
“The Hydro-DENCO was always meant to be a unique product. By getting rid of many valves and dated AC motors we used Electronically Commutated (EC) type motors for everything.”
With this change in process a more energy efficient product is made, and it is a step forward for data centre cooling and air handling units. We are already thinking about the future too.
“Ultimately, for the future of our cooling units, we are looking to minimise reliance upon evaporative cooling and at new concepts, possibly even involving a new generation of environmentally friendly and safety proven refrigerants."
With all eyes on sustainability and a joint effort from us all to contribute to stabilising global warming, the future of data centre cooling is no different. Solutions must be continuously improved to meet the increasing demands for efficiency as well as an ever-growing demand for data storage solutions that match our complex world.
Scalability is increasingly important; a scalable solution is our Aria-DENCO® Fan Wall Unit, an air-cooling solution deployed by Hyperscale and Co-Location providers globally with large data centre developments. FläktGroup has the capability to provide bespoke design for the desired configuration tailored to the specific needs of the client and their project. We have a dedicated team of multi-disciplined engineers – mechanical, electrical, controls specialists – who have a deep understanding of data centre applications and extensive experience of supporting the “Engineer of Record / Design Consultant” with developing the project design.
At FläktGroup we have taken many steps to support a more sustainable and energy-efficient future, such as by building a team dedicated to this topic and headed up by a Sustainability Director. Of course, products and solutions are continually scrutinised for further improvement and as Mike explains we are now “getting into the territory where you don't need any mechanical refrigeration. And that's the way we're looking at the future.”
Our experts can talk about PUE, CRAC, CRAH or CDU all day long I am sure, and maybe even PDP or VAX if you speak to someone like Mike. But at the core of everything we are doing is the people we are doing it for and with. Data centres fuel our modern world, ensuring that people stay connected, essential functions take place and our data driven society remains in balance.